Customized Package Skids & Systems

We do design, engineering, fabrication, and integration of customized package skids and modular process systems. These fully engineered turnkey solutions are tailored to meet specific process, utility, and project requirements — integrating mechanical, piping, electrical, instrumentation, and control systems into compact, factory-tested modules. Our modular skid solutions ensure quick installation, reduced site work, and enhanced reliability, making them ideal for greenfield as well as brownfield industrial applications.

Scope of Supply

• Our Customized Package Skids are designed, fabricated, assembled, and tested at our Pune facility — complete with piping, instrumentation, cabling, and control integration.
• We offer complete design-to-commissioning solutions under a single point responsibility, ensuring schedule reliability and quality assurance.

Typical Systems Supplied

• Process Skids
• Chemical Dosing Systems
• Filtration & Separation Skids
• Heating / Cooling Systems
• Solvent Recovery Skids
• Condensate Recovery & Flash Systems
• Reactor & Mixing Skids
• Utility Distribution Skids
• Utility & Ancillary Skids
• Pumping Stations (Transfer, Booster, Circulation)
• Heat Exchanger Modules
• Compressor / Blower Packages
• Water Treatment & RO Systems
• Lube Oil and Fuel Oil Skids
• Air Drying & Gas Conditioning Systems
• Metering & Control Skids
• Flow Metering Systems (Coriolis / Ultrasonic / Turbine)
• Pressure, Temperature, and Flow Control ModulesPLC / SCADA-based Automated Skids
• Fully Integrated E&I Scope including Junction Boxes, Panels & Instrumentation Cabling

Capabilities

• Our multidisciplinary engineering expertise ensures seamless integration of process, mechanical, piping, electrical, and instrumentation disciplines.
• Process & P&ID Development
• 3D Modeling (Solid
• Works / AutoCAD Plant 3D)
• Mechanical & Structural Designas per ASME / IS / EN Codes
• Thermal Designfor heat transfer components

Electrical & Instrumentation Engineering

• Control panels, junction boxes, field cabling, and instrument hook-ups
• Skid Layout Optimizationfor compact footprint and maintenance accessibility

Pressure Vessels

ASME Section VIII, IS 2825, PED

Piping Design

ASME B31.3 / B31.1

Structural Design

IS 800 / IS 875

Electrical & Instrumentation

IEC / IS / ATEX / IP Standards

Testing & Inspection

ITP / QAP per client or statutory requirements

Fabrication & Integration

• In-house fabrication, piping, wiring, and assembly at Pune facility
• Pre-fabricated, shop-assembled, and tested units for plug-and-play commissioning
• Full functional and hydro-pneumatic testing prior to dispatch
• Factory Acceptance Test (FAT) witnessed by client or third-party
• Skid-mounted systems designed for easy lifting, transport, and site installation

Testing & Documentation

Hydro / Pneumatic Testing of Vessels & Piping

Electrical Continuity & Insulation Testing

• Loop Checking & Functional Trials of InstrumentationFAT Protocols with Performance Validation
• Comprehensive Manufacturing Data Record (MDR)including P&IDs, Layouts, Electrical Schematics, and Test Reports

Applications

• Chemical & Petrochemical Plants
• Oil & Gas and Refinery Projects
• Power & Energy Systems
• Pharmaceutical & Biotech Units
• Water & Wastewater Treatment Plants
• Food & Beverage Processing Lines

Key Features

✅ Modular, pre-tested, and ready-to-install design✅ Integrated piping, electrical, and instrumentation scope✅ Optimized footprint for containerized or skid-mounted configuration✅ Reduced site installation time and cost✅ Fully traceable documentation and QAP compliance✅ Ease of operation, maintenance, and future expansion

Single Source Responsibility

From design to commissioning

Reduced Project Schedule

• Minimal on-site fabrication
• Quality Control:100% shop-tested before dispatch

Flexibility

Easily relocatable and scalable modules

Safety & Compliance

Designed as per international standards

Quality Assurance

• Stage-wise inspection with client / TPI (BV / TUV / Lloyd’s / SGS)
• Calibration traceability for all instruments
• Electrical & Instrumentation test certificates included